Leak Detection Equipment

Leak Detection Equipment

Handling leak Detection for food packaging

Food manufacturers stand to incur substantial losses whenever their food products test positive for even very small leaks. In fact, if the food products have already been dispatched, fixing the leak problems can be an extremely expensive ordeal for the company. If the leaks are not detected in real-time during the packaging process, then the food company will have to do a food recall which gravely hurts the company’s reputation. In order to avoid harming the brand reputation of your food products, you should consider investing in leak equipment that will help your packaging staff handle the food leakage beforehand.

It’s also important to understand how the leakage is detected. The detection is pretty simple because it’s all about when the packaging defect meets an already determined criterion. For instance, the pressures generated with the packaging when they are being distributed and the consequent relationship between the micro-organisms and the leak size.

Canned Goods

Leak spoilage happens when micro-organisms enter the container of canned food causing contamination. Research has proved that leak spoilage is the main cause of post-process contamination resulting in loss of sterility in the product. Hence most of the food poisoning incidents that occur at the consumption stage are caused by this type of post-process contamination.

Flexible and Semi-Rigid Packaging

Although this was developed as an option for canning, it can also experience leakage. The various layers of polymers and metals used in making the packages are designed in such a way that they offer sturdy barrier features. A leak occurs in the flexible and semi-rigid packaging when food gets entrapped in the seals or when they wrinkle slightly causing holes on the seal area of the package. In other words, the seal contamination, in this case, is mechanical and is due to poor control of the sealing structures. You should ensure that high standards of the material being used have been met because if temporary holes appear in the packaging material, leaks can also occur.

The pinholes in these types of packaging can be controlled by avoiding burst and seal creep. These are simple defects that often occur during the storage and distribution of the packages. To maintain sterility of these type of package, sealability, and peelability ought to be observed.

How Leaks Are Discovered

Besides employing all your QA/QC processes such as searching for abnormalities via sight and touch, you should consider investing in a credible leak equipment for detecting the leaks. Leaks can cause big problems to the reputation of your brand and should be controlled by all possible means.

Leak Detection : Know These Leaks and Prevent Them

There is an always an upcoming requirement for items and innovations that for their adept usage require hermetically shut components, vessels and tubes. Envelopes with more prominent or littler vacuum seals are needed to be guaranteed using Leak Detection Equipment for a palatable separation between outer environment and inside over-or under pressure.

The states of holes (breaks, gaps, porosity, harms, and so forth … ) are altogether different, obscure and non-uniform. Along these lines it is difficult to gauge their sizes with any geometrical measurement aside from obviously on account of a perfect or fake hole as utilized for alignment. How then to characterize the release estimate? A for the most part acknowledged strategy turned into the perception of gas or liquid course through it in specific states of temperature and weight distinction.

Radioisotope strategy is valuable just to test hermetically fixed segments. They are put in a chamber which is to be cleared and loaded with radioactive tracer gas (typically krypton 85) using apt Leak Detection Equipment.

Color penetration strategy is an adjustment of a system used to discover splits in metals and deformities in welds. It utilizes a low thickness liquid that shows a high rate of surface movement. This liquid is painted on one side of a presumed spill site, and after a period, it is distinguished on the opposite side of the divider.

Acoustical hole discovery utilizes the sonic or ultrasonic vitality produced by gas as it grows through an opening. Pressurized gas continues from tried framework through holes which are distinguished outside by sensible receiver (regularly around 40 000 Hz).

Mass spectrometers as hole finding equipment are utilized as most delicate instruments for expressing spill presence and nearness in vacuum frameworks. They are balanced on the iota individually atomic weight of tracer gas. It is normally helium.

Overpressure techniques can be performed by liquid or gas with which the tried component must be filled. As a liquid normally the water from house establishment is utilized.


Halogen spill identifiers are utilized as a part of the indicator test mode (to 10-3 mbarl/s), requiring that the framework be pressurized with a gas containing a natural halide, for example, one of the Freons.

Use of Leak Detection Equipment on Manufactured Products

Growth in technology and economy in Canada has brought an increased usage of canned and packaged products. Faulty food packaging would lead to great losses and destruction of a company’s brand. To curb this problem, the manufacturers should aim at getting reliable leak detection equipment. The leak equipment ensures that the package is super tight by locating any pin-sized holes and leaks found on any product before it gets to the consumer. There are different leak detection equipment that vary depending on the type of material being packaged.

Offline Versus Online

Leak equipment uses either offline or online detection methods. Offline detection system requires the operator to perform the leak detection process manually. The system has a sensor that reports results of a hole and its location. The package remains intact when the sensor fails to detect a leak. In the online leak detection system, the operator feeds quality requirements to the system. The products then move along a conveyor belt, and the systems alert the operator if it detects a leak from a product.

Various Leak Detection Techniques

There are different methods used in detecting leaks from products to determine the seal’s integrity. Some of the most common methods include:

• Gas Leak Detection

The manufacturers use hydrogen, helium, and carbon dioxide to trace any leak on a package. They place the product in a closed airtight chamber and flood it with the gas and a detector gives data about the leaks and its size too.

• Bubble Emission Leak Testing Method.

It is one of the simplest methods used in the detection of leaks. The manufacturers submerge all products in water and close the lid. A package with a leak releases some air bubbles and shows the location of the bubble.

• Dry Chamber Leak Testing

The method is ideal for the liquid products with a little air space in them. The manufacturers place the item on a dry chamber that has a dry absorbent paper. They then draw the vacuum to the package and a wet absorbent paper confirms the presence of a leak.

Importance of Leak Detection

All packages contain a seal that indicates the quality of the products, and a broken one is a sign of a faulty package. Other reasons why manufacturers should be keen on food packaging include:

• When a package has a leak, the expiration date does not match performance leading to negative reviews and the low popularity of the brand.

• A leak on the products exposes it to the various contaminants in the surrounding leading to poor quality or destruction of the items. Leak detection also lowers the operational costs emanating from the large-scale product recalls.

Leak Equipment Can Help You Fix Your Pool

Having a swimming pool on your property can be a wonderful thing, at least during the warmer months. However, as you have probably noticed since having your pool, taking care of one can be a whole lot of work. For example, even if your pool is newer or if you have been serious about taking good care of it, you have to worry about things like leaks causing problems. Luckily, a company that has leak equipment and that focuses on leak detection can help you with this.

Leaks Can Appear in Your Pool Over Time

Many people never really think about their pool leaking, but no matter what type of pool you have, this is always an option. Concrete might be strong, durable and built to last, but cracking and crumbling is something that can happen over time. After all, your concrete is exposed to water constantly, which can cause it to wear out more quickly. The problem is that it can be tough to find a leak in your pool if you don’t have the right equipment. Luckily, this is where a leak detection company can help you out.

Have You Noticed Signs That Your Pool is Leaking?

If you aren’t sure of whether or not your pool is leaking, there are a few signs that you can watch out for. One of the main ones — and one of the easiest to catch — is if your pool is losing water. It’s not abnormal for a pool to lose water and to need to have water added every now and then; for example, when it’s warm outside, you have to worry about water evaporating, and there is also a chance that people who are using your pool occasionally splash water out of it, which can lead to significant water loss over time. If you feel that your pool is losing more water than it should be, however, a leak detection company can use its leak equipment to get to the bottom of the problem.

Have Your Leaks Repaired

One thing that you should know about pool leaks is that they will often get worse on their own over time. If ignored, your pool might slowly become in worse and worse shape. For example, a small crack in a concrete pool could slowly get worse. This is why it’s so important to look for leaks and have them repaired as soon as possible.

As you can see, leak equipment can be used to help you fix your pool. If you have never worked with a leak detection company, consider contacting one so that you can find out more about finding and getting rid of leaks.

System Maintenance for Leak Detection Equipment

For businesses in the food and beverage industry, leak detection equipment is critical to overall manufacturing processes. Air leaks inside sealed packaging can result in everything from spoilage to food contamination. This can mean lost revenue and even liability lawsuits and food recalls for your business in some cases. Such events can be costly and can be a public relations nightmare for your business to contend with. Some businesses have had to shut their doors for months on end to deal with food spoilage and contamination recalls, and this could force some businesses into bankruptcy. With this in mind, you understandably want to keep your leak detection equipment maintained in the best condition possible. Downtime associated with this equipment is simply not an option in most food and beverage industry businesses, and many instances of it can be avoided with proper forethought and effort.

Regular Diagnostics and Inspections
There are many steps that you can and should take to maintain your company’s leak detection equipment. For example, you can perform regular diagnostics and run inspections on the equipment on your own. This may include an internally required inspection of the equipment on a daily basis by your team to look for signs of wear and tear or damage to the equipment. The manufacturer may also recommend a periodic inspection of the equipment by a licensed or certified professional. You should follow all manufacturer recommendations for the care and upkeep of your equipment.

Periodic Cleaning and Maintenance
As is the case with all types of mechanical machines, leak detection equipment must be carefully cleaned and professionally maintained from time to time. Through cleaning and maintenance, the equipment can be restored to like-new condition. In some cases, this may be a requirement for the continued validity of the warranty. It may also help the equipment to function more efficiently for you. A professional should always do this work for you.

When leak detection equipment fails, your company may unknowingly ship products that may spoil while en route or that may become contaminated with listeria or other types of bacteria and viruses. If you are not regularly testing and servicing your equipment, you may be at an increased risk of equipment failure. If it has been more than a few months since you last tested your equipment, now may be the right time to schedule service for your equipment.

Verify the Integrity of Your Packaging With Leak Detection Equipment

Whether your business manufactures cheese, bacon, cereal or other types of food that are delivered in a sealed container, you need to verify that the packaging has no leaks. There are a number of safeguards you may currently have in place to minimize the risk of leaking packaging passing through your company and into the hands of a consumer, but you may still be concerned about the possibility of leaks. Leak detection equipment is available to help you to determine if you have even a small pinpoint of air passing in and out of the packaging.

Different Types of Leak Detection Equipment
Before you invest in Leak Detection Equipment, take time to learn more about different types of equipment on the market today. One method used to confirm the presence of a leak is to dip the packaging in water and to look for air bubbles. There are also innovative vacuum and vision technologies that can identify if leaks are present. The best equipment to purchase is one that uses a combination of methods to produce the most comprehensive results.

The Benefits to Your Business
When a package has a leak in it, there is a risk for contamination. This could cause your customers to get sick or worse. The result of this may be a class action lawsuit against your company, fines and penalties from federal authorities and costly product recalls. When your business uses the right leak detection equipment, you can drastically reduce these risks. Because of this, the benefits associated with using the equipment far outweigh the cost to purchase it.

How to Purchase Leak Detection Equipment
As you might imagine, there are many different types of this equipment available for purchase. Each model has different features and functions that could potentially benefit your business. Look for a product that has proven itself in the industry over time and that has great consumer reviews. While cost is an important consideration as well, the most important thing is that the equipment works well for the intended purpose.

Leaks can and do occur in packaging from time to time, and it is up to your team to find those leaks. Through the use of the right equipment, you can more easily minimize the risk of leaks for the benefit of your business. With this in mind, take time to review the equipment available on the market today, and make an informed decision that will protect your company from liability.

What to Do If You Find or Buy Improperly Sealed Food

When food is processed and packaged in a factory, sophisticated machines such as a leak detector are used to ensure that packages are properly sealed. This is done to keep the items inside fresh as well as to keep potentially harmful foreign objects out. However, even in a best case scenario, there may be packages that slip through quality control and make their way to grocery stores or other retailers.

Report the Problem Right Away

The best thing that you can do is to report the problem as soon as you notice it. This may mean that you go to the customer service desk at the grocer or retailer where you buy the product. You may also want to notify the produce or grocery department manager as well as that will allow him or her to stop future orders until the problem is resolved. Finally, you should write a letter to the packaging company or to the FDA to report the issue directly.

The Problem May Be at the Retail Level

In some cases, food may have been properly packaged at a plant but improperly packaged later on at the store or public market. For instance, someone may have used store bought lettuce to make a salad that was sold in individual containers that were not properly covered. In that scenario, try to find the person who sold you the food and point out the issue. Typically, the seller will take steps to rectify the problem to ensure that no one else gets sick or otherwise gets hurt from potentially contaminated food.

Keep the Packaging as Evidence

It may be in your best interest to keep the packaging that allowed your food to become contaminated. This may make it easier for the manufacturer or store where the food was sold to put out a more specific recall or otherwise rectify the specific issue that you had with the product.

What If You Have Already Consumed Improperly Packaged Food?

If you have already consumed food that was improperly packaged, you should see your doctor immediately if you become ill. Symptoms of food poisoning are generally mild and should only last a day or two at most if you get sick at all. It may also be a good idea to make an appointment with your doctor or visit an urgent care clinic if your spouse or kids get sick from consuming contaminated food.

Improperly packaged food can be a significant liability issue for the manufacturer of that product or for anyone who sells the tainted food. Therefore, it is critical that all food packages are checked and checked again before they are allowed to be sold or consumed by the public. The FlexPak website is a useful resource if you would like more information.

Tackling Food and Product Package Challenges Today

The international food and beverage industry’s determined advocacy of practical food safety systems and reliable leak detection equipment have been a strong trend over the last decade. Leaks in food product packs compromise both quality and safety.

The packaging must not only retain its strength integrity but also maintain the appropriate physicochemical characteristics that preserve and protect food products as they move through the entire supply chain. In doing so, the product must also not be adversely affected by interactions to cause loss of quality.

Demands for Higher Safety Levels

With the ever rising consumer demand for ready-to-eat (RTE), fresh, high quality, and safe foods, companies in the food supply chain have been compelled to adopt a variety principles, practices, and scientifically-based measures so as to maintain public confidence. This comes in the wake of the globalization of food distribution, and the emergence of new requirements in terms of food safety assurance and regulatory compliance.

Increased Food Shelf-Life

The continued emphasis being laid towards extending products shelf life to meet the ever growing consumer demand (as well as storage/distribution requirements) will continue presenting new food microbial safety challenges in terms of spoilage organisms, toxins, and pathogens. This has prompted food technologists to develop a number of product Leak Detection Equipment and technologies.

Emerging Technologies

For long, leading food companies have promoted and continue promoting food safety because they appreciate that it’s not only good for business but that maintaining quality and safety are the important concerns to consumers.

Underwater Bubble Emission/Vacuum Testing

Underwater vacuum, as well as bubble emission testing can be used in detecting leaks in food and product packs down to nearly 250 microns. These tests are currently being used widely in the food industry as a reliable and quick off-line safety check during the entire process of production and packing.

Can leak testing is a process that entails internal pressurisation of food cans with air with the aim of testing for any leaks in the can seams. These are held underwater for some time and any leaks become evident as a stream of bubbles being emitted from the seam.

Dye Penetration Testing

Dye penetration testing is used in detecting leaks in product and food packs down to almost 10 microns. These tests are conducted over a duration lasting 24 hours. They are particularly effective for testing for leaks in the pack seal area.


The commitment to well-organized food protection that is being echoed by many in the food distribution and supply chains over the several years has led to great and innovative scientific advances.

Identifying and controlling emerging food safety hazards and reducing the rising incidence of food borne ailments is going to rest on how well the global industry, in partnership with the policymakers and scientific community, can maximize on these advances towards meeting the challenges posed by food and product safety.

The Dangers Of Improperly Sealed Food Products

If food is not properly sealed, it can present a clear danger to whoever may purchase or consume it. Therefore, it is critical that anyone or any company who sells sealed food products use leak detection equipment to prevent spoiled or otherwise tainted items from getting to consumers. Let’s take a look at some of the specific dangers that may present themselves.

Food May Spoil

When properly sealed or otherwise properly stored, produce may stay fresh for up to two weeks. However, when it is left out in sunlight or at room temperature, it could spoil within hours. In some cases, spoiled food may not give off any odor or otherwise look different before it is consumed. People who eat food that has spoiled may experience anything from minor food poisoning all the way to death.

Foreign Objects Can Get Into Packaging

If a leak is present in any type of food packaging, it could lead to foreign objects being packed beside the food. Objects could be anything to gloves, toothpicks or other materials that could choke or otherwise harm an individual. Small items that find their way into a food bag or container can be especially dangerous to young children under the age of three.

Pests Might Eat the Food

When an insect or another pest sees food, it will do whatever it takes to get that next meal. The end result may be an worm in an apple or a swarm of ants all over the sugary treat contained within its package. While there may be no serious harm from biting into a worm or seeing ants swarming over your food, it certainly isn’t appealing from an optical perspective which is why it’s important to test for proper sealing using leak detection equipment.

Product Could Be Severely Damaged

One of the dangers from a financial perspective is that product could be damaged if an unsealed package falls on the floor or is not stored properly during shipping. This means that it will have to be thrown out or donated, which means you don’t make any money. While you may be able to write it off of your taxes, it still represents a loss that didn’t have to happen.

Failing to seal food products could cause them to spoil or otherwise become damaged. This could lead to lost sales, angry customers or sick customers who won’t do business with you again. Therefore, making sure that everything is sealed correctly can save you money now and help you preserve or strengthen your brand in the long-term.